Process Safety and Asset Management

Objectives of the Position

• Functional leadership Plant Trainer (process safety)

• Optimise plant internal processes and procedures

• Value-based optimization and continuous improvement of plant equipment

Main Areas of Responsibilities and Key Activities

MainTasks (Process Safety):

• Responsible for process optimization (procedures, automation, operator Systems etc)

• Responsible for the coordination and further development of the continuous improvement process towards process safety

• Lead the implementation of process safety processes and practices according to the Responsible Care Management System

• Responsible for performing detailed process analyses

• Responsible for implementing process changes in operations, including documentation

• Responsible for support by centers of competence or technology units

• Responsible for operational innovations (e.g. point of contact for the introduction of new products to operations)

• Responsible for issues of plant safety (focus assets)

• Responsible for the development and documentation of plant safety, equipment investigations

• Initiating and setting up of plant modifications/investments with focus on process and asset safety

• Collaboration in Process Manager community

• Act as competence center in Process Safety to provide advisory and training to the plant including support the site in preparing GU/RA audit concerning Process Safety

• Coordinate all process safety programs, SHE reviews, MOC for the plants

• Plan and conduct PSM verification scheme with plants

• Manage gap analysis between existing practices and global/regional, GC requirements. Inform the plant management for upgradation as and when necessary

• Monitor the process safety performance and identify potential process safety issues of production sites by analyzing the incident reports and Process Safety Management verification results.

• Update Process Safety related guideline & regulation

• Conduct regular safety audits and inspections of facilities and processes to ensure compliance with safety standards and identify areas for improvement. Prepare and present findings to management and recommend corrective actions

MainTasks (Asset Management):

• Define criteria for prioritization of maintenance work (in coordination with maintenance team)

• Development of asset condition & asset reliability

• In lead to define and regularly review the maintenance- and spare parts strategy, considering the Asset Development Plan and agility plan by using integrated templates (in coordination with maintenance)

• Coordinate with maintenance team to develop RBM to define equipment criticality, make or buy concept, preventive maintenance strategy, equipment replacement plan & budget (EPAC), FMEA, knowhow management

• Initiate definition of spare part strategy, included MRP

• Regularly review and control technical cost and relevant KPIs (monthly, quarterly)

• Define technical cost budget based on maintenance cost estimation and project plan (in coordination with Maintenance team) 

• Support/lead technical related projects, monitor related CAPEX and OpEx plan as assigned by Operations Manager

• Initiate technical related improvement projects based on LEAN analysis (TIMWOODS), digitalization, simplification

• Collaboration in Asset Manager community

• Coordinate with maintenance team to Perform bad actor management, including data analysis, and initiate RCFA for complex issues, action plans with follow up

Job Requirements
 

• Education: B.E/B. Tech (Chemical)

• Working Experience: 9 years and above. Core experience in chemical industry operations is mandatory. Experience in handling Safety Instrumented System is required.

• Technical & Professional Knowledge: Chemical Process/Petrochemical Plant Operations